Hydrozone Welding Machine User Guide

In this guide, hydrozone welding machine You will learn step by step how to use it. hydrozone welding machine You can learn all the details about its use by following the instructions. hydrozone welding machine You can find out how it works, what you should pay attention to, the safety precautions you should take during the welding process and many other topics in this guide.

Main Points

• Hydrozone welding machine is a device that can weld by electrolysis process.
• Hydrozone welding machine is a more environmentally friendly, safe and economical option than other welding methods.
• It is important to use safety precautions and protective equipment when welding with a hydrozone welding machine .
• Welding processes performed with a hydrozone welding machine give better quality results than other methods.
• When choosing a hydrozone welding machine, it is important to consider its features and needs.

What is Hydrozone Welding Machine?

In this section you will learn what a hydrozone welding machine is and how it works. Hydrozone welding machine produces hydrogen gas thanks to the caustic in the inner chamber. This hydrogen gas produced combines with the outer chamber and creates a fire that can be welded.

Benefits of Hydrozone Welding

The table below summarizes the advantages of the hydrozone welding machine:

Advantages	Explanation
Detailed	Hydrozone welding provides the opportunity to process with more spot heat. This allows you to get a more professional and detailed result.
Trustworthy	Hydrozone welding is safer than other welding methods. No dangerous fire or harmful rays occur.
Easy	Hydrozone welding machine can be easily used and fast results can be achieved.
Economic	Hydrozone welding machine is more economical than other welding methods. You do not need to purchase any welding gas. Just using water is sufficient.

Working Principle of Hydrozone Welding Machine

The working principle of the hydrozone welding machine is based on creating a flammable gas with the liquid in the inner chamber and the alcohol in the outer chamber and using this gas in welding processes. Electrolysis is the process of splitting water using electric current. With this method, water molecules are divided into hydrogen and oxygen.

For hydrozone production, hydrozone gas is obtained by using a special electrode after hydrogen and oxygen gases are kept in separate poles. This electrode produces ozone gas by oxidizing hydrogen gas. The resulting hydrozone gas is then used in welding processes.

"The electrolysis process enables the production of hydrozone gas by splitting water."

Things to Consider When Using a Hydrozone Welding Machine

When using a hydrozone welding machine, it is very important to pay attention to safety precautions. Below are some important information about hydrozone welding safety tips and what you should pay attention to when using a hydrozone welding machine:

• Protective equipment should be used during the welding process. This equipment includes gloves, goggles and apron.
• Since hydrozone gas has explosive properties, it is strictly forbidden to use fire, cigarettes and open flames during use.
• During the welding process, make sure that the work area is clean and tidy. Also, make sure that the surface of the material to be treated is clean to ensure that the hydrozone gas is fully applied to the welding site.

By following the safety tips mentioned above, you can use the hydrozone welding machine safely and get successful results from welding operations.

How to Weld with Hydrozone Welding Machine?

The hydrozone welding machine is very easy to use. By following the steps below, you can perform professional quality welding operations with the hydrozone welding machine:

1. Prepare the materials you will use and make sure the surfaces you will weld are clean.
2. Check the inner and outer chambers of the hydrozone welding machine and top up the water if it is missing.
3. First, turn on the main switch of the device, then turn the tap switch to position 1 and check how many amperes it shows on the ammeter display. Increase the tap switch until you see 2-3 amperes, which is the ideal operating range.
4. Wait for the yellow light on it (the light that says it is producing gas) to turn off (yellow light is an indication that it is producing pressure). When the yellow light goes out, the machine is ready for use.
5. Take the cap attached to the machine and attach the needles that come with the machine to the cap.
6. Open the hood slowly and carefully clockwise.
7. Afterwards, you can turn the gas coming out of the tip of the nozzle into fire with the help of a lighter.
8. The machine is ready for use. You can start the welding process.
9. After the welding process is completed, there are 2 different methods to close it. In the first method , you can safely open the hood all the way and extinguish the fire. The second method is to put your thumb and forefinger at the base of the needle at the tip of the nozzle and move your fingers towards the tip (you must be careful and fast while doing this) in this way, you will cut the connection between the gas coming out of the needle tip and the fire with your fingers. The most important point you should pay attention to in this part is to prevent the fire from escaping into the machine (if you try to turn off the gas coming out of the nozzle while the fire is burning at the needle tip, the machine will draw the fire into it and damage its internal parts).
10. Even if there are people who are experienced in using the hydrozone machine, fire can get into the machine as a result of occasional distractions. In this section, we recommend that you additionally install the part we call fire arrester (Valve) for the healthy operation of you and the machine. In this way, you can prevent problems that may occur as a result of absent-mindedness. If you want , WHY IS THE FIRE STOP IMPORTANT AND HOW IS IT INSTALLED? You can visit our blog post.
    

When welding with a hydrozone welder, remember to use appropriate protective equipment and observe recommended safety precautions. In this way, you can perform a safe and effective welding process.

What is the price of hydrozone welding machine?

Prices may vary depending on brand and features. There are models such as 1-person, 2-person and 4-person. To examine hydrozone machines in more detail, to have information about prices and to order easily, simply click on the product image below.

How to choose hydrozone welding machine?

The important point when choosing a hydrozone welding machine is your use. The most important difference between the machines is the amount of liquid the inner chamber holds and the power. If the metals you will boil are in high microns, you will need to use a stronger fire. By comparing these features, you can choose the hydrozone welding machine that best suits your needs.

Note that you also need to pay attention to the safety features of the hydrozone welding machine. You should choose a model that has safety mechanisms on the machine, has a simple and understandable operating logic, is easy to use, is comfortable to carry and takes up little space.

Occupational Safety While Welding with Hydrozone Welding Machine

One of the most important things you should pay attention to when performing hydrozone welding operations is occupational safety. It is very important to use protective equipment during the welding process. Thanks to this equipment, it is possible to protect your skin, eyes and respiratory tract.

Some of the protective equipment you should use while welding are:

• heat resistant gloves
• Goggles

Another important issue when working with a hydrozone welding machine is related to the safety of the working environment. You should take care to ensure that there is no equipment that works with fire in the area where you will be welding, that the working environment is ventilated and that it is kept away from flammable and explosive materials.

Post Welding Cleaning with Hydrozone Welding Machine

The most important thing you need to do after welding with a hydrozone welding machine is cleaning. This not only ensures the longevity of your hydrozone welding machine, but is also important for your future welding operations.

When cleaning after welding, be sure to wear gloves, goggles and a mask. First of all, we empty the liquids in the inner and outer chambers weekly. We fill the empty inner chamber with hot water and empty it. (It is recommended to repeat this process twice.) Afterwards, the hoses connected to the machine become deformed over time depending on use (hardening and breaking may occur in the hoses due to the caustic in the inner chamber liquid). It is necessary to detect these deformed hoses and replace them at regular intervals.

For maintenance after hydrozone welding, clean the hydrozone welding machine regularly. By following these simple steps, you can extend the life of your hydrozone welding machine.

Problems and Solutions Encountered While Working with Hydrozone Welding Machine

You can use the following troubleshooting tips when working with a hydrozone welder:

1- The machine does not work: Make sure that the machine is plugged in and the socket it is plugged into is working.

Check the machine's buttons and try unplugging it. -

2- The pressure of the machine does not increase: make sure that the inner chamber fluid is not missing or damaged. If there is no problem with the internal chamber fluid, check the hoses and heads. If there is an air leak in the hose and nozzles, the pressure will not increase.

3- If there is no problem in the first 2 steps, there may be a problem with the diodes (since the diode is in the internal parts of the machine, do not open the machine cover and try to change the diodes. An unconscious mistake may harm both you and your machine. Ask for help from the authorized service.)

3- The pressure of the machine is constantly rising , the pressure indicator appears higher than it should be: the pressure switch inside may be broken. Ask for help from your authorized service.

4- The machine is overheating: Clean the fans of the machine and make sure the air ducts are open.

5- The fire, which should be green in color, burns in a yellow or orange color: Make sure that the outer chamber liquid is not missing or damaged.

6- There is no air coming from the headers: If there is no problem in the first 5 steps and still there is no air coming from the headers, first check the needles attached to the headers. There shouldn't be any blockage. If there is no problem with the needles, check the caps.

You can think of all these processes as emergency help; if there is a problem with your machine, the definitive solution is always to get help from an authorized service.

What did I learn in this guide?

In this guide, you learned how to use the hydrozone welding machine, its advantages, working principle, occupational safety precautions, technical tips, cleaning methods and troubleshooting tips. You also learned about frequently asked questions and choosing a hydrozone welding machine.